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Single-SKU to mixed

APPLICATION 06

Single-SKU to mixed

Single-SKU to mixed

Single-SKU to mixed

Sort homogenous incoming deliveries into mixed shipping pallets, without the use of a separate sorting system.

An RCR1200 builds mixed shipping pallets directly from single-product pallets, integrated directly into the palletizing step and without additional sorting technology.

THE CHALLENGE

Sorting requires dedicated technology.

Building mixed shipping pallets from single-SKU inbound deliveries typically requires a separate sorting system, involving additional floor space, technology, and costs.

THE SYSTEM

Sorting during the palletizing step.

The cable robot picks from multiple single-SKU sources and directly builds mixed target pallets. Sorting occurs during palletization, without the need for a separate system.

PROCESS FLOW

In four steps.

In four steps.

01

Remove

Pick units from single-SKU source pallets.

Pick units from single-SKU source pallets.


02

Consolidate

Make-to-order consolidation: correct line items, correct quantity.

03

Palletizing

Build mixed shipping pallet tightly.

Build mixed shipping pallets tightly.


04

Finalize

Report and stage pallet.


DIMENSIONING

Properties for this scenario.

Properties for this scenario.

Source

single-variant

Destination

mixed-SKU shipping pallets

Sorting System

not required

Process steps

Sorting and palletizing in a single step

Packaging pattern

order-related

Integration

WMS / OMS

ADDITIONAL APPLICATIONS

Also of relevance.

Container Unloading
An unloading robot extracts the cartons from the container, while the Cable Robot Palletizer handles the remainder of the process
End of Sorter
2–8 branches with a single system, sorting depth down to the postal code level.
mixed-case palletizing
The correct bin to the correct pallet
CEP / Pick-to-Order
Pick-to-order for CEP service providers, picked and sorted in exact sequence.
Inbound-Outbound (De)palletization
Incoming and outgoing goods are automatically (de-)palletized at the same cycle rate.
Single-SKU to mixed
Homogeneous pallets flexibly consolidated into mixed order pallets.
Container Unloading
An unloading robot extracts the cartons from the container, while the Cable Robot Palletizer handles the remainder of the process
End of Sorter
2–8 branches with a single system, sorting depth down to the postal code level.
mixed-case palletizing
The correct bin to the correct pallet
CEP / Pick-to-Order
Pick-to-order for CEP service providers, picked and sorted in exact sequence.
Inbound-Outbound (De)palletization
Incoming and outgoing goods are automatically (de-)palletized at the same cycle rate.
Single-SKU to mixed
Homogeneous pallets flexibly consolidated into mixed order pallets.
Container Unloading
An unloading robot extracts the cartons from the container, while the Cable Robot Palletizer handles the remainder of the process
End of Sorter
2–8 branches with a single system, sorting depth down to the postal code level.
mixed-case palletizing
The correct bin to the correct pallet
CEP / Pick-to-Order
Pick-to-order for CEP service providers, picked and sorted in exact sequence.
Inbound-Outbound (De)palletization
Incoming and outgoing goods are automatically (de-)palletized at the same cycle rate.
Single-SKU to mixed
Homogeneous pallets flexibly consolidated into mixed order pallets.

Is unmixed to mixed consolidation performed at your facility?

Is unmixed to mixed consolidation performed at your facility?

We analyze your case: sourcing, item mix, and shipping pallets.