APPLICATION 04
The right box on the right pallet at the right time, AI-supported with high-density stacking patterns.
An RCR1200 stacks mixed cartons into dense, stable pallets. The AI plans positions across multiple pallets, resolving tasks that were previously too complex for small palletizing cells.

THE CHALLENGE
Mixed-SKU cartons present high handling complexity.
Varying dimensions, weights, and sequences make high-density, stable palletization difficult when only a single destination pallet with limited suitable placement coordinates is available.
THE SYSTEM
AI unlocks infinite capabilities
The cable robot calculates positions and orientations in real time and places each box with high precision on one of many potential target pallets, producing dense, transport-secure mixed pallets without the need for fixed programming.
PROCESS FLOW
01
Capture
Measure and identify the box.
02
Plan
AI calculates the optimal position within the stack layout.
03
Position
Position the box precisely and securely.
04
Verify
Document and report pallet contents.
DIMENSIONING
Boxes
Mixed
Stacking planning
Real-time AI
Packaging pattern
dense and structurally stable
Pallet grade
secure for transport
Formats
variable
Integration
WMS / WCS
ADDITIONAL APPLICATIONS
Also of relevance.
We analyze your carton mix: dimensions, weights, and packing patterns.
