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mixed-case palletizing

APPLICATION 04

mixed-case palletizing

mixed-case palletizing

mixed-case palletizing

The right box on the right pallet at the right time, AI-supported with high-density stacking patterns.

An RCR1200 stacks mixed cartons into dense, stable pallets. The AI plans positions across multiple pallets, resolving tasks that were previously too complex for small palletizing cells.

THE CHALLENGE

Mixed-SKU cartons present high handling complexity.

Varying dimensions, weights, and sequences make high-density, stable palletization difficult when only a single destination pallet with limited suitable placement coordinates is available.

THE SYSTEM

AI unlocks infinite capabilities

The cable robot calculates positions and orientations in real time and places each box with high precision on one of many potential target pallets, producing dense, transport-secure mixed pallets without the need for fixed programming.

PROCESS FLOW

In four steps.

In four steps.

01

Capture

Measure and identify the box.

02

Plan

AI calculates the optimal position within the stack layout.

03

Position

Position the box precisely and securely.

04

Verify

Document and report pallet contents.

DIMENSIONING

Properties for this scenario.

Properties for this scenario.

Boxes

Mixed

Stacking planning

Real-time AI

Packaging pattern

dense and structurally stable

Pallet grade

secure for transport

Formats

variable

Integration

WMS / WCS

ADDITIONAL APPLICATIONS

Also of relevance.

Container Unloading
An unloading robot extracts the cartons from the container, while the Cable Robot Palletizer handles the remainder of the process
End of Sorter
2–8 branches with a single system, sorting depth down to the postal code level.
mixed-case palletizing
The correct bin to the correct pallet
CEP / Pick-to-Order
Pick-to-order for CEP service providers, picked and sorted in exact sequence.
Inbound-Outbound (De)palletization
Incoming and outgoing goods are automatically (de-)palletized at the same cycle rate.
Single-SKU to mixed
Homogeneous pallets flexibly consolidated into mixed order pallets.
Container Unloading
An unloading robot extracts the cartons from the container, while the Cable Robot Palletizer handles the remainder of the process
End of Sorter
2–8 branches with a single system, sorting depth down to the postal code level.
mixed-case palletizing
The correct bin to the correct pallet
CEP / Pick-to-Order
Pick-to-order for CEP service providers, picked and sorted in exact sequence.
Inbound-Outbound (De)palletization
Incoming and outgoing goods are automatically (de-)palletized at the same cycle rate.
Single-SKU to mixed
Homogeneous pallets flexibly consolidated into mixed order pallets.
Container Unloading
An unloading robot extracts the cartons from the container, while the Cable Robot Palletizer handles the remainder of the process
End of Sorter
2–8 branches with a single system, sorting depth down to the postal code level.
mixed-case palletizing
The correct bin to the correct pallet
CEP / Pick-to-Order
Pick-to-order for CEP service providers, picked and sorted in exact sequence.
Inbound-Outbound (De)palletization
Incoming and outgoing goods are automatically (de-)palletized at the same cycle rate.
Single-SKU to mixed
Homogeneous pallets flexibly consolidated into mixed order pallets.

Mixed-case pallets at your facility?

Mixed-case pallets at your facility?

We analyze your carton mix: dimensions, weights, and packing patterns.